ESP-kabel

ESP Cable Manufacturer

ESP kabel

ESP kabel

ESP Power Cable

ESP cable are specifically designed for use in electric submersible pump (ESP) Systemer, where they function as the lifeline that connects the power source to the submerged pump motor. These cables are subjected to harsh environmental conditions, including prolonged submersion in water, exposure to corrosive chemicals, and high temperatures. Derfor, their design and construction must be meticulous to ensure reliability, holdbarhed, og sikkerhed.

ESP Cable Structure Materials

1. Leder: Single-strand tinned copper wire, adhering to GOST 22483-2012 Class 1 standards, ensuring optimal electrical conductivity.

2.Isolering: High-dielectric ethylene propylene diene monomer (EPDM) rubber, providing robust insulation capable of withstanding downhole temperatures reaching 450°F (232°C).

3. Blyskede: Encasing the conductors, this lead sheath offers superior protection against gases and aggressive fluids.
Mechanical Strength Enhancement: Synthetic tape wrapping reinforces the assembly, boosting overall mechanical strength and durability.

4.Armor Layer Options:

Galvanized Steel: Suitable for basic corrosion resistance requirements.
Corrosion-Resistant Steel: Offers enhanced protection for more demanding environments.
MONEL Alloy: Ultra-corrosion-resistant, ideal for the harshest conditions, including extreme pressures.
Chemical Injection System: A stainless steel capillary tube integrated for the injection of scale and corrosion inhibitors, maintaining the integrity of the cable over extended periods.

5.EPDM Insulation Characteristics

High Dielectric Strength: The ethylene propylene copolymer (EPDM) insulation boasts exceptional dielectric properties, allowing for dependable performance even in downhole temperatures soaring to 450°F (232°C), ensuring uninterrupted operation in challenging subsurface environments.

Three-Core ESP cable

Type

Bedømt spænding

Nominal cross-section and number of cores

Compliance with American Wire Gauge

Tinned core diameter

Core diameter on insulation

Size with armor

Length per reel

KESBP-230-4

4 kV

0.0124 sq in. (8.00 mm2) x 3 pcs

0.126 i.
(3.194 mm)

0.241 i.
(6.13 mm)

0.473×1.168 i.
(12.02х29.67 mm)

35500 ft
(10500 m)

0,0130 sq in. (8.37 mm) x 3 pcs

AWG8

0.129 i.
(3.264 mm)

0.244 i.
(6.20 mm)

0.475×1.176 i.
(12.09х29.88 mm)

35000 ft
(10500 m)

0.0155 sq in. (10.00 mm2) x 3 pcs

0.141 i.
(3.574 mm)

0.256 i.
(6.51 mm)

0.488×1.213 i.
(12.40х30.81 mm)

33000 ft
(10000 m)

0.0163 sq in. (10.5 mm2) x 3 pcs

AWG7

0.144 i.
(3.664 mm)

0.260 i.
(6.60 mm)

0.492×1.223 i.
(12,49х31,08 mm)

32000 ft
(9500 m)

0.0206 sq in. (13.3 mm2) x 3 pcs

AWG6

0.162 i.
(4.124 mm)

0.278 i.
(7.06 mm)

0.510×1.278 i.
(12.95х32.46 mm)

29000 ft
(8500 m)

0.0248 sq in. (16.0 mm2) x 3 pcs

0.178 i.
(4.514 mm)

0.293 i.
(7.45 mm)

0.525×1.324 i.
(13.34х33.63 mm)

27000 ft
(8000 m)

0.0260 sq in. (16.8 mm2) x 3 pcs

AWG5

0182 i.
(4.624 mm)

0.298 i.
(7.56 mm)

0,530×1,337 i.
(13,45х33,96 mm)

26500 ft
(8000 m)

0,0329 sq in. (21,20 mm2) x 3 pcs

AWG4

0.205 i.
(5.204 mm)

0.320 i.
(8.14 mm)

0.551×1.406 i.
(14.03х35.70 mm)

23500 ft
(7000 m)

0.0388 sq in. (25.00 mm2) x 3 pcs

0.222 i.
(5.644 mm)

0.344 i.
(8.74 mm)

0.576×1.476 i.
(14.63х37.50 mm)

21000 ft
(6500 m)

0.0414 sq in. (26.7 mm2) x 3 pcs

AWG3

0.230 i.
(5.834 mm)

0.352 i.
(8.93 mm)

0.583×1.499 i.
(14.82х38.07 mm)

20500 ft
(6000 m)

0.0521 sq in. (33.6 mm2) x 3 pcs

AWG2

0.258 i.
(6.544 mm)

0.380 i.
(9.64 mm)

0.611×1.582 i.
(15.53х40.20 mm)

18000 ft
(5500 m)

0.0543 sq in. (35.0 mm2) x 3 pcs

0.263 i.
(6.684 mm)

0.385 i.
(9.78 mm)

0.617×1.599 i.
(15.67х40.62 mm)

18000 ft
(5000 m)

0.0651 sq in. (42.0 mm2) x 3 pcs

0.288 i.
(7.314 mm)

0.410 i.
(10.41 mm)

0,641×1,674 i.
(16.30х42.51 mm)

16000 ft
(4900 m)

0.0657 sq in. (42.4 mm2) x 3 pcs

AWG1

0.290 i.
(7.354 mm)

0.411 i.
(10.45 mm)

0.643×1.678 i.
(16.34х42.63 mm)

16000 ft
(4900 m)

0.0775 sq in. (50.0 mm2) x 3 pcs

0.314 i.
(7.984 mm)

0.436 i.
(11.08 mm)

0,668×1,753 i.
(16,97х44,52 mm)

14500 ft
(4500 m)

0.0830 sq in. (53.5 mm2) x 3 pcs

AWG0

0.325 i.
(8.254 mm)

0.447 i.
(11.35 mm)

0.679×1.785 i.
(17.24х45.33 mm)

14000 ft
(4300 m)

KESBP-230-5

5 kV

0.0124 sq in. (8.00 mm2) x 3 pcs

0.126 i. (3.194 mm)

0.267 i.
(6.79 mm)

0.515×1.293 i.
(13.08х32.85 mm)

28000 ft
(8500 m)

0.0130 sq in. (8.37 mm2) x 3 pcs

AWG8

0.129 i.
(3.264 mm)

0.270 i.
(6.86 mm)

0.517×1.302 i.
(13.15х33.06 mm)

27500 ft
(8000 m)

0.0155 sq in. (10.00 mm) x 3 pcs

0.141 i.
(3.574 mm)

0.282 i.
(7.17 mm)

0.530х1.338 in.
(13.46х33.99 mm)

26000 ft
(7500 m)

0.0163 sq in. (10.5 mm2) x 3 pcs

AWG7

0.144 i.
(3.664 mm)

0.286 i.
(7.26 mm)

0.533×1.349 i.
(13.55х34.26 mm)

25500 ft
(7500 m)

0,0206 sq in. (13.3 mm2) x 3 pcs

AWG6

0.162 i.
(4.124 mm)

0 .304 i.
(7.72 mm)

0.552×1.403 i.
(14.01х35.64 mm)

23000 ft
(7000 m)

0.0248 sq in. 16.0×3

0.178 i.
(4.514 mm)

0.319 i.
(8.11 mm)

0.570×1.449 i.
(14.40х36.81 mm)

21500 ft
(6500 m)

0.0260 sq in. (16.8 mm2) x 3 pcs

AWG5

0.182 i.
(4.624 mm)

0.323 i.
(8.22 mm)

0.571×1.462 i.
(14.51х37.14 mm)

21000 ft
(6000 m)

0.0329 sq in. (21.20 mm2) x 3 pcs

AWG4

0.205 i.
(5.204 mm)

0.346 i.
(8.80 mm)

0.594×1.531 i.
(15.09х38.88 mm)

19000 ft
(5500 m)

0.0388 sq in. (25.00 mm2) x 3 pcs

0.222 i.
(5.644 mm)

0.364 i.
(9.24 mm)

0.611×1.582 i.
(15.53х40.20 mm)

17500 ft
(5000 m)

0.0414 sq in. (26.7 mm2) x 3 pcs

AWG3

0.230 i.
(5.834 mm)

0.371 i.
(9.43 mm)

0,619х1,605 in.
(15.72х40.77 mm)

17000 ft
(5000 m)

0.0521 sq in. (33.6 mm2) x 3 pcs

AWG2

0.258 i.
(6.544 mm)

0.399 i.
(10.14 mm)

0.647×1.689 i.
(16.43х42.90 mm)

15000 ft
(4500 m)

0.0543 sq in. (35.0 mm2) x 3 pcs

0.263
(6.684 mm)

0.405 i.
(10.28 mm)

0.652×0.651 i.
(16.57х43.32 mm)

15000 ft
(4500 m)

0.0651 sq in. (42.0 mm2) x 3 pcs

0.288 i.
(7.314 mm)

0.430 i.
(10.91 mm)

0.677×1.790 i
(17.20х45.21 mm)

13500 ft
(4100 m)

0,0657 sq in. (42.4 mm2) x 3 pcs

AWG1

0.290 i.
(7.354 mm)

0.431 i.
(10.95 mm)

0,679×1,785 i.
(17.24х45.33.mm)

13500 ft
(4100 m)

0.0775 sq in. (50.0 mm2) x 3 pcs

0.314 i.
(7.984 mm)

0.456 i.
(11.58 mm)

0.704×1.859 i.
(17.87х47.22 mm)

12000 ft
(3800 m)

0,0830 sq in. (53.5 mm2) x 3 pcs

AWG0

0.325 i.
(8.254 mm)

0.467 i.
(11.85 mm)

0,714×1,89 i.
(18.14х48.03 mm)

12000 ft
(3600 m)

Three-core ESP cable with ⅜-in. chemical injection capillary tube

Type

Bedømt spænding

Nominal cross-section and number of cores

Compliance with American Wire Gauge

Tinned core diameter

Core diameter on insulation

Capillary pipe diameter

Size with armor

Length per reel

KASBP-230-4-1

4 kV

0,0260 sq in. (16.8 mm) x 3 pcs

AWG5

0.182 i. (4.624 mm)

0.298 i.
(7.56 mm)

⅜”

(9.5 mm)

0.530×1.712 i.
(13.45х43.49 mm)

16000 ft (5000 m)

0.0329 sq in. (21.2 mm) x 3 pcs

AWG4

0.205 i. (5.204 mm)

0.320 i.
(8.14 mm)

0.552×1.781 i. (14.03х45.23 mm)

14500 ft
(4500 m)

0.0521 sq in. (33.6 mm) x 3 pcs

AWG2

0.257 i. (6.544 mm)

0.380 i.
(9.64 mm)

0.611×1.958 i. (15.53х49.73 mm)

12000 ft
(3700 m)

0.0657 sq in. (42.4 mm2) x 3 pcs

AWG1

0.290 i. (7.354 mm)

0.411 i.
(10.45 mm)

0.643×2.054 i. (16.34х52.16 mm)

11000 ft
(3300 m)

0,0775 sq in. (50.0 mm2) x 3 pcs

0.314 i. (7.984 mm)

0,436 i.
(11.08 mm)

0,668×2,128 i. (16.97х54.05 mm)

10000 ft
(3000 m)

0.0830 sq in. (53.5 mm2) x 3 pcs

AWG0

0.325 i. (8.254 mm)

0.447 i.
(11.35 mm)

0.679×2.16 i. (17.24х54.86 mm)

9500 ft
(2900 m)

KASBP-230-4-1

5 kV

0.0260 sq in. (16.8 mm2 x 3 pcs)

AWG5

0.182 i. (4.624 mm)

0.324 i.
(8.22 mm)

0.571×1.837 i. (14.51х46.67 mm)

16000 ft
(5000 m)

0.0329 sq in. (21.2 mm2) x 3 pcs

AWG4

0.205 i. (5,204 mm)

0.346 i.
(8.80 mm)

0.594×1.906 i. (15.09х48.41 mm)

14500 ft
(4500 m)

0.0521 sq in. (33.6 mm2) x 3 pcs

AWG2

0.258 i. (6.544 mm)

0.399 i.
(10.14 mm)

0.647×2,06 i. (16.43х52.43 mm)

12000 ft
(3700 m)

0,0657 sq in. (42.4 mm2) x 3 pcs

AWG1

0.290 i. (7.354 mm)

0,431 i.
(10.95 mm)

0.679×2.160 i. (17.24х54.86 mm)

11000 ft
(3300 m)

0.0775 sq in. (50.0 mm2) x 3 pcs

0.314 i. (7.984 mm)

0.456 i.
(11.58 mm)

0.704×2.234 i. (17.87х56.75 mm)

10000 ft
(3000 m)

0,0829 sq in, (53.5 mm2) x 3 pcs

AWG0

0.325 i. (8.254 mm)

0,467 i.
(11.85 mm)

0.714×2.266 i. (18.14х57.56 mm)

9500 ft
(2900 m)

Applications of ESP Cable

ESP (Elektrisk dykpumpe) Cable is a specialized type of cable designed for use in oil and gas wells, particularly in deepwater or challenging subsurface environments. Its unique construction and material composition make it suitable for a variety of critical applications within the oil and gas industry.

Deepwater Oil & Gas Production: ESP cables are essential in deepwater drilling and production operations, where they enable the electric submersible pump to be powered from the surface. The cable transmits electrical energy to the pump, located thousands of feet below the ocean surface, allowing for efficient extraction of oil and gas.

Artificial Lift Systems: In wells where natural flow is insufficient, ESP cables power electric submersible pumps as part of artificial lift systems. These systems are crucial for maintaining or enhancing production rates, especially in mature or low-pressure reservoirs.
High-Temperature & High-Pressure Wells: ESP cables are engineered to withstand extreme downhole conditions, including high temperatures and pressures. They enable the operation of electric submersible pumps in wells with challenging geothermal gradients or formations containing high-pressure fluids.

Corrosive Environments: With specialized insulation materials like high-dielectric EPDM rubber and corrosion-resistant armor options like MONEL alloy, ESP cables are well-suited for use in wells containing corrosive gases, acids, or other aggressive fluids. This ensures reliable operation and extended service life even in harsh environments.

Chemical Injection Systems: ESP cables often incorporate stainless steel capillary tubes for the injection of scale and corrosion inhibitors. This helps maintain the integrity of the wellbore and production equipment, minimizing downtime and maximizing production efficiency.
Remote Monitoring & Control: In addition to powering the electric submersible pump, ESP cables can also be used to transmit data from downhole sensors to the surface. This allows for real-time monitoring of well conditions, enabling operators to make informed decisions and adjust production parameters as needed.

Horizontal & Deviated Wells: ESP cables are flexible enough to be deployed in horizontal and deviated wells, which are becoming increasingly common in modern oil and gas exploration and production. Their ability to withstand the bending and torsional forces associated with these well types ensures reliable power transmission and pump operation.

ESP kabler play a vital role in enabling efficient and cost-effective oil and gas production in a wide range of challenging subsurface environments. Their unique design and materials make them indispensable for deepwater drilling, artificial lift systems, high-temperature/high-pressure wells, corrosive environments, and more.

ESP Cable Manufacturer and Price

Dosense kabel, ESP Cable factory, ESP Cable Supplier, We offer high-quality cabling solutions at incredibly low prices. Our manufacturing expertise ensures long-lasting and reliable cables, perfect for electrical and infrastructure projects. Contact us and find out why our cables are the best investment for your project.

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