ESP Cable

ESP Power Cable

ESP cable are specifically designed for use in electric submersible pump (ESP) systems, where they function as the lifeline that connects the power source to the submerged pump motor. These cables are subjected to harsh environmental conditions, including prolonged submersion in water, exposure to corrosive chemicals, and high temperatures. Therefore, their design and construction must be meticulous to ensure reliability, daya tahan, dan keamanan.

ESP Cable Structure Materials

1. Konduktor: Single-strand tinned copper wire, adhering to GOST 22483-2012 Class 1 standards, ensuring optimal electrical conductivity.

2.Isolasi: High-dielectric ethylene propylene diene monomer (EPDM) rubber, providing robust insulation capable of withstanding downhole temperatures reaching 450°F (232°C).

3. Selubung Timbal: Encasing the conductors, this lead sheath offers superior protection against gases and aggressive fluids.
Mechanical Strength Enhancement: Synthetic tape wrapping reinforces the assembly, boosting overall mechanical strength and durability.

4.Armor Layer Options:

Baja Galvanis: Suitable for basic corrosion resistance requirements.
Corrosion-Resistant Steel: Offers enhanced protection for more demanding environments.
MONEL Alloy: Ultra-corrosion-resistant, ideal for the harshest conditions, including extreme pressures.
Chemical Injection System: A stainless steel capillary tube integrated for the injection of scale and corrosion inhibitors, maintaining the integrity of the cable over extended periods.

5.EPDM Insulation Characteristics

High Dielectric Strength: The ethylene propylene copolymer (EPDM) insulation boasts exceptional dielectric properties, allowing for dependable performance even in downhole temperatures soaring to 450°F (232°C), ensuring uninterrupted operation in challenging subsurface environments.

Three-Core ESP cable

Jenis	Rated voltage	Nominal cross-section and number of cores	Compliance with American Wire Gauge	Tinned core diameter	Core diameter on insulation	Size with armor	Length per reel
KESBP-230-4	4 persegi panjang	0.0124 sq in. (8.00 mm2) X 3 pcs		0.126 di dalam. (3.194 mm)	0.241 di dalam. (6.13 mm)	0.473×1.168 di dalam. (12.02х29.67 mm)	35500 ft (10500 M)
		0,0130 sq in. (8.37 mm) X 3 pcs	AWG8	0.129 di dalam. (3.264 mm)	0.244 di dalam. (6.20 mm)	0.475×1.176 di dalam. (12.09х29.88 mm)	35000 ft (10500 M)
		0.0155 sq in. (10.00 mm2) X 3 pcs		0.141 di dalam. (3.574 mm)	0.256 di dalam. (6.51 mm)	0.488×1.213 di dalam. (12.40х30.81 mm)	33000 ft (10000 M)
		0.0163 sq in. (10.5 mm2) X 3 pcs	AWG7	0.144 di dalam. (3.664 mm)	0.260 di dalam. (6.60 mm)	0.492×1.223 di dalam. (12,49х31,08 mm)	32000 ft (9500 M)
		0.0206 sq in. (13.3 mm2) X 3 pcs	AWG6	0.162 di dalam. (4.124 mm)	0.278 di dalam. (7.06 mm)	0.510×1.278 di dalam. (12.95х32.46 mm)	29000 ft (8500 M)
		0.0248 sq in. (16.0 mm2) X 3 pcs		0.178 di dalam. (4.514 mm)	0.293 di dalam. (7.45 mm)	0.525×1.324 di dalam. (13.34х33.63 mm)	27000 ft (8000 M)
		0.0260 sq in. (16.8 mm2) X 3 pcs	AWG5	0182 di dalam. (4.624 mm)	0.298 di dalam. (7.56 mm)	0,530×1,337 di dalam. (13,45х33,96 mm)	26500 ft (8000 M)
		0,0329 sq in. (21,20 mm2) X 3 pcs	AWG4	0.205 di dalam. (5.204 mm)	0.320 di dalam. (8.14 mm)	0.551×1.406 di dalam. (14.03х35.70 mm)	23500 ft (7000 M)
		0.0388 sq in. (25.00 mm2) X 3 pcs		0.222 di dalam. (5.644 mm)	0.344 di dalam. (8.74 mm)	0.576×1.476 di dalam. (14.63х37.50 mm)	21000 ft (6500 M)
		0.0414 sq in. (26.7 mm2) X 3 pcs	AWG3	0.230 di dalam. (5.834 mm)	0.352 di dalam. (8.93 mm)	0.583×1.499 di dalam. (14.82х38.07 mm)	20500 ft (6000 M)
		0.0521 sq in. (33.6 mm2) X 3 pcs	AWG2	0.258 di dalam. (6.544 mm)	0.380 di dalam. (9.64 mm)	0.611×1.582 di dalam. (15.53х40.20 mm)	18000 ft (5500 M)
		0.0543 sq in. (35.0 mm2) X 3 pcs		0.263 di dalam. (6.684 mm)	0.385 di dalam. (9.78 mm)	0.617×1.599 di dalam. (15.67х40.62 mm)	18000 ft (5000 M)
		0.0651 sq in. (42.0 mm2) X 3 pcs		0.288 di dalam. (7.314 mm)	0.410 di dalam. (10.41 mm)	0,641×1,674 di dalam. (16.30х42.51 mm)	16000 ft (4900 M)
		0.0657 sq in. (42.4 mm2) X 3 pcs	AWG1	0.290 di dalam. (7.354 mm)	0.411 di dalam. (10.45 mm)	0.643×1.678 di dalam. (16.34х42.63 mm)	16000 ft (4900 M)
		0.0775 sq in. (50.0 mm2) X 3 pcs		0.314 di dalam. (7.984 mm)	0.436 di dalam. (11.08 mm)	0,668×1,753 di dalam. (16,97х44,52 mm)	14500 ft (4500 M)
		0.0830 sq in. (53.5 mm2) X 3 pcs	AWG0	0.325 di dalam. (8.254 mm)	0.447 di dalam. (11.35 mm)	0.679×1.785 di dalam. (17.24х45.33 mm)	14000 ft (4300 M)
KESBP-230-5	5 persegi panjang	0.0124 sq in. (8.00 mm2) X 3 pcs		0.126 di dalam. (3.194 mm)	0.267 di dalam. (6.79 mm)	0.515×1.293 di dalam. (13.08х32.85 mm)	28000 ft (8500 M)
		0.0130 sq in. (8.37 mm2) X 3 pcs	AWG8	0.129 di dalam. (3.264 mm)	0.270 di dalam. (6.86 mm)	0.517×1.302 di dalam. (13.15х33.06 mm)	27500 ft (8000 M)
		0.0155 sq in. (10.00 mm) X 3 pcs		0.141 di dalam. (3.574 mm)	0.282 di dalam. (7.17 mm)	0.530х1.338 in. (13.46х33.99 mm)	26000 ft (7500 M)
		0.0163 sq in. (10.5 mm2) X 3 pcs	AWG7	0.144 di dalam. (3.664 mm)	0.286 di dalam. (7.26 mm)	0.533×1.349 di dalam. (13.55х34.26 mm)	25500 ft (7500 M)
		0,0206 sq in. (13.3 mm2) X 3 pcs	AWG6	0.162 di dalam. (4.124 mm)	0 .304 di dalam. (7.72 mm)	0.552×1.403 di dalam. (14.01х35.64 mm)	23000 ft (7000 M)
		0.0248 sq in. 16.0×3		0.178 di dalam. (4.514 mm)	0.319 di dalam. (8.11 mm)	0.570×1.449 di dalam. (14.40х36.81 mm)	21500 ft (6500 M)
		0.0260 sq in. (16.8 mm2) X 3 pcs	AWG5	0.182 di dalam. (4.624 mm)	0.323 di dalam. (8.22 mm)	0.571×1.462 di dalam. (14.51х37.14 mm)	21000 ft (6000 M)
		0.0329 sq in. (21.20 mm2) X 3 pcs	AWG4	0.205 di dalam. (5.204 mm)	0.346 di dalam. (8.80 mm)	0.594×1.531 di dalam. (15.09х38.88 mm)	19000 ft (5500 M)
		0.0388 sq in. (25.00 mm2) X 3 pcs		0.222 di dalam. (5.644 mm)	0.364 di dalam. (9.24 mm)	0.611×1.582 di dalam. (15.53х40.20 mm)	17500 ft (5000 M)
		0.0414 sq in. (26.7 mm2) X 3 pcs	AWG3	0.230 di dalam. (5.834 mm)	0.371 di dalam. (9.43 mm)	0,619х1,605 in. (15.72х40.77 mm)	17000 ft (5000 M)
		0.0521 sq in. (33.6 mm2) X 3 pcs	AWG2	0.258 di dalam. (6.544 mm)	0.399 di dalam. (10.14 mm)	0.647×1.689 di dalam. (16.43х42.90 mm)	15000 ft (4500 M)
		0.0543 sq in. (35.0 mm2) X 3 pcs		0.263 (6.684 mm)	0.405 di dalam. (10.28 mm)	0.652×0.651 di dalam. (16.57х43.32 mm)	15000 ft (4500 M)
		0.0651 sq in. (42.0 mm2) X 3 pcs		0.288 di dalam. (7.314 mm)	0.430 di dalam. (10.91 mm)	0.677×1.790 di dalam (17.20х45.21 mm)	13500 ft (4100 M)
		0,0657 sq in. (42.4 mm2) X 3 pcs	AWG1	0.290 di dalam. (7.354 mm)	0.431 di dalam. (10.95 mm)	0,679×1,785 di dalam. (17.24х45.33.mm)	13500 ft (4100 M)
		0.0775 sq in. (50.0 mm2) X 3 pcs		0.314 di dalam. (7.984 mm)	0.456 di dalam. (11.58 mm)	0.704×1.859 di dalam. (17.87х47.22 mm)	12000 ft (3800 M)
		0,0830 sq in. (53.5 mm2) X 3 pcs	AWG0	0.325 di dalam. (8.254 mm)	0.467 di dalam. (11.85 mm)	0,714×1,89 di dalam. (18.14х48.03 mm)	12000 ft (3600 M)

Three-core ESP cable with ⅜-in. chemical injection capillary tube

Jenis	Rated voltage	Nominal cross-section and number of cores	Compliance with American Wire Gauge	Tinned core diameter	Core diameter on insulation	Capillary pipe diameter	Size with armor	Length per reel
KASBP-230-4-1	4 persegi panjang	0,0260 sq in. (16.8 mm) X 3 pcs	AWG5	0.182 di dalam. (4.624 mm)	0.298 di dalam. (7.56 mm)	⅜” (9.5 mm)	0.530×1.712 di dalam. (13.45х43.49 mm)	16000 ft (5000 M)
		0.0329 sq in. (21.2 mm) X 3 pcs	AWG4	0.205 di dalam. (5.204 mm)	0.320 di dalam. (8.14 mm)		0.552×1.781 di dalam. (14.03х45.23 mm)	14500 ft (4500 M)
		0.0521 sq in. (33.6 mm) X 3 pcs	AWG2	0.257 di dalam. (6.544 mm)	0.380 di dalam. (9.64 mm)		0.611×1.958 di dalam. (15.53х49.73 mm)	12000 ft (3700 M)
		0.0657 sq in. (42.4 mm2) X 3 pcs	AWG1	0.290 di dalam. (7.354 mm)	0.411 di dalam. (10.45 mm)		0.643×2.054 di dalam. (16.34х52.16 mm)	11000 ft (3300 M)
		0,0775 sq in. (50.0 mm2) X 3 pcs		0.314 di dalam. (7.984 mm)	0,436 di dalam. (11.08 mm)		0,668×2,128 di dalam. (16.97х54.05 mm)	10000 ft (3000 M)
		0.0830 sq in. (53.5 mm2) X 3 pcs	AWG0	0.325 di dalam. (8.254 mm)	0.447 di dalam. (11.35 mm)		0.679×2.16 di dalam. (17.24х54.86 mm)	9500 ft (2900 M)
KASBP-230-4-1	5 persegi panjang	0.0260 sq in. (16.8 mm2 x 3 pcs)	AWG5	0.182 di dalam. (4.624 mm)	0.324 di dalam. (8.22 mm)		0.571×1.837 di dalam. (14.51х46.67 mm)	16000 ft (5000 M)
		0.0329 sq in. (21.2 mm2) X 3 pcs	AWG4	0.205 di dalam. (5,204 mm)	0.346 di dalam. (8.80 mm)		0.594×1.906 di dalam. (15.09х48.41 mm)	14500 ft (4500 M)
		0.0521 sq in. (33.6 mm2) X 3 pcs	AWG2	0.258 di dalam. (6.544 mm)	0.399 di dalam. (10.14 mm)		0.647×2,06 di dalam. (16.43х52.43 mm)	12000 ft (3700 M)
		0,0657 sq in. (42.4 mm2) X 3 pcs	AWG1	0.290 di dalam. (7.354 mm)	0,431 di dalam. (10.95 mm)		0.679×2.160 di dalam. (17.24х54.86 mm)	11000 ft (3300 M)
		0.0775 sq in. (50.0 mm2) X 3 pcs		0.314 di dalam. (7.984 mm)	0.456 di dalam. (11.58 mm)		0.704×2.234 di dalam. (17.87х56.75 mm)	10000 ft (3000 M)
		0,0829 sq in, (53.5 mm2) X 3 pcs	AWG0	0.325 di dalam. (8.254 mm)	0,467 di dalam. (11.85 mm)		0.714×2.266 di dalam. (18.14х57.56 mm)	9500 ft (2900 M)

Applications of ESP Cable

ESP (Electric Submersible Pump) Cable is a specialized type of cable designed for use in oil and gas wells, particularly in deepwater or challenging subsurface environments. Its unique construction and material composition make it suitable for a variety of critical applications within the oil and gas industry.

Deepwater Oil & Gas Production: ESP cables are essential in deepwater drilling and production operations, where they enable the electric submersible pump to be powered from the surface. The cable transmits electrical energy to the pump, located thousands of feet below the ocean surface, allowing for efficient extraction of oil and gas.

Artificial Lift Systems: In wells where natural flow is insufficient, ESP cables power electric submersible pumps as part of artificial lift systems. These systems are crucial for maintaining or enhancing production rates, especially in mature or low-pressure reservoirs.
High-Temperature & High-Pressure Wells: ESP cables are engineered to withstand extreme downhole conditions, including high temperatures and pressures. They enable the operation of electric submersible pumps in wells with challenging geothermal gradients or formations containing high-pressure fluids.

Corrosive Environments: With specialized insulation materials like high-dielectric EPDM rubber and corrosion-resistant armor options like MONEL alloy, ESP cables are well-suited for use in wells containing corrosive gases, acids, or other aggressive fluids. This ensures reliable operation and extended service life even in harsh environments.

Chemical Injection Systems: ESP cables often incorporate stainless steel capillary tubes for the injection of scale and corrosion inhibitors. This helps maintain the integrity of the wellbore and production equipment, minimizing downtime and maximizing production efficiency.
Remote Monitoring & Control: In addition to powering the electric submersible pump, ESP cables can also be used to transmit data from downhole sensors to the surface. This allows for real-time monitoring of well conditions, enabling operators to make informed decisions and adjust production parameters as needed.

Horizontal & Deviated Wells: ESP cables are flexible enough to be deployed in horizontal and deviated wells, which are becoming increasingly common in modern oil and gas exploration and production. Their ability to withstand the bending and torsional forces associated with these well types ensures reliable power transmission and pump operation.

ESP cables play a vital role in enabling efficient and cost-effective oil and gas production in a wide range of challenging subsurface environments. Their unique design and materials make them indispensable for deepwater drilling, artificial lift systems, high-temperature/high-pressure wells, corrosive environments, dan banyak lagi.

ESP Cable Manufacturer and Price

Kabel Dosis, ESP Cable factory, ESP Cable Supplier, We offer high-quality cabling solutions at incredibly low prices. Our manufacturing expertise ensures long-lasting and reliable cables, perfect for electrical and infrastructure projects. Contact us and find out why our cables are the best investment for your project.