Copper Clad Steel Wire
What is Copper Clad Steel Wire?
Copper clad steel wire (CCS) is a composite wire material that combines the conductivity of copper with the strength and durability of steel. It consists of a steel core surrounded by a thin layer of copper. The result is a wire that provides the mechanical properties of steel, such as high tensile strength and resistance to stretching or breaking, along with the superior electrical conductivity of copper.
Copper Clad Steel Standard
ASTM B298 – Standard Specification for Copper-Clad Steel Wire for Electrical Conductors
ASTM B802 – Standard Specification for Copper-Clad Steel Wire Strand
ASTM B689 – Standard Specification for Copper-Clad Steel Wire for Use in Telecommunications
Copper Clad Steel Technical Parameters
Stranded Bare Copper-Clad Steel | |||||||
サイズ (いいえ. – Awg) | Diameter | Breaking Load* | 重さ | Resistance | |||
High Strength (HS) | Extra-High Strength (EHS) | Ohms Per km at 68˚F | |||||
んん | 40% Conductivity (kN) | 30% Conductivity (kN) | 30% Conductivity (kn) | kg per km | 40% Conductivity | 30% Conductivity | |
37-Wire Copper-clad Steel Strands | |||||||
37/5 | 32.26 | 435.34 | 481.49 | 579.84 | 5183 | 0.07226 | 0.0963 |
37/6 | 28.7 | 360.54 | 397.16 | 481.05 | 4111 | 0.09112 | 0.12146 |
37/7 | 25.65 | 298.02 | 327.08 | 397.34 | 3260 | 0.1149 | 0.15314 |
37/8 | 22.83 | 245.95 | 269 | 326.63 | 2586 | 0.14488 | 0.19313 |
37 no. 9 | 20.35 | 202.65 | 220.94 | 266.64 | 2050 | 0.18266 | 0.24351 |
37 no. 10 | 18.11 | 167.5 | 182.45 | 216.31 | 1626 | 0.23035 | 0.30707 |
19-Wire Copper-clad Steel Strands | |||||||
19/5 | 23.11 | 223.57 | 247.29 | 297.75 | 2647 | 0.13986 | 0.18647 |
19/6 | 20.57 | 185.12 | 203.94 | 247.11 | 2098 | 0.17637 | 0.23511 |
19/7 | 18.31 | 153.04 | 167.94 | 204.03 | 1664 | 0.22238 | 0.29648 |
19/8 | 16.31 | 126.29 | 138.13 | 167.72 | 1320 | 0.28044 | 0.37392 |
19/9 | 14.53 | 104.09 | 113.48 | 136.21 | 1047 | 0.35358 | 0.47134 |
7-Wire Copper-clad Steel Strands | |||||||
7/5 | 13.87 | 82.37 | 91.09 | 109.69 | 971.148 | 0.37818 | 0.50414 |
7/6 | 12.34 | 68.22 | 75.16 | 91.05 | 770.159 | 0.47691 | 0.63566 |
7/7 | 11 | 56.38 | 61.9 | 75.16 | 610.744 | 0.60122 | 0.80163 |
7/8 | 9.78 | 46.55 | 50.91 | 61.81 | 484.378 | 0.75834 | 1.01057 |
7/9 | 8.71 | 38.34 | 41.8 | 50.2 | 384.182 | 0.95612 | 1.27461 |
7/10 | 7.77 | 31.69 | 34.52 | 40.92 | 304.624 | 1.20573 | 1.6072 |
3-Wire Copper-clad Steel Strands | |||||||
3/5 | 9.96 | 37.26 | 41.22 | 52.78 | 415.437 | 0.88068 | 1.17391 |
3/6 | 8.86 | 30.86 | 33.99 | 38.96 | 329.449 | 1.11028 | 1.48026 |
3/7 | 7.9 | 25.51 | 27.99 | 35.25 | 261.256 | 1.40023 | 1.86665 |
3/8 | 7.04 | 21.05 | 23.02 | 27.95 | 207.12 | 1.76562 | 2.35373 |
3/9 | 6.27 | 17.35 | 18.91 | 22.82 | 164.35 | 2.22646 | 2.96807 |
3/10 | 5.59 | 14.33 | 15.62 | 18.51 | 130.299 | 2.80735 | 3.74248 |
3/12 | 4.42 | 9.95 | 11.41 | 81.951 | 4.46408 | 5.94992 |
Copper Clad Steel Wire
サイズ | Strands*sigle path | Diameter | Conductivity |
mm2 | んん | % | |
10 | 7*1.4 | 4.2 | 18%—70% |
16 | 7*1.7 | 5.1 | 18%—70% |
25 | 7*2.14 | 6.42 | 18%—70% |
35 | 7*2.52 | 7356 | |
50 | 7*3.00 | 9 | 18%—70% |
70 | 19*1.44 | 10.7 | 18%—70% |
95 | 19*2.52 | 12.6 | 18%—70% |
120 | 19*2.80 | 14 | 18%—70% |
150 | 19*3.15 | 15.75 | 18%—70% |
185 | 37*2.52 | 17.64 | 18%—70% |
240 | 37*2.85 | 19.95 | 18%—70% |
300 | 37*3.15 | 21.7 | 18%—70% |
Copper-clad steel wire
応用:
Telephone wire,CATV cable, Electrical power,Communication overhead wire,Internet Cable,Computer Cable,
Electronics contact fittings,Screen line of electric power cable.High temperature conductor,
Hard-Drawn Copper-Clad Steel Wire
Area at 20°C Tensile Strength, min, psiA | ||||||
cmil in.2,A Grade 40 Grade 40 Grade 30 Grade 30 | ||||||
Nominal Diameter, | HS | EHS | HS | EHS | ||
0.2043 | 41 740 | 0.03278 | 108 000 | . . . | 120 000 | 142 500 |
0.1819 | 33 090 | 0.02599 | 113 000 | . . . | 125 000 | 150 500 |
0.1650B | 27 230 | 0.02138 | 118 000 | . . . | 130 000 | 157 500 |
0.1620 | 26 240 | 0.02061 | 118 000 | . . . | 130 000 | 157 500 |
0.1443 | 20 820 | 0.01635 | 123 000 | . . . | 135 000 | 164 000 |
0.1285 | 16 510 | 0.01297 | 128 000 | . . . | 140 000 | 170 000 |
0.1280B | 16 380 | 0.01287 | 128 000 | . . . | 140 000 | 170 000 |
0.1144 | 13 090 | 0.01028 | 133 000 | . . . | 145 000 | 174 100 |
0.1040B | 10 820 | 0.008495 | 138 600 | 156 000 | 151 000 | 175 000 |
0.1019 | 10 380 | 0.008155 | 138 600 | . . . | 151 000 | 179 000 |
0.0808 | 6 530 | 0.005129 | 115 000 | . . . | 120 000 | 179 000 |
0.0800B | 6 400 | 0.005027 | 115 000 | . . . | 120 000 | 179 000 |
0.0640B | 4 096 | 0.003217 | 125 000 | . . . | 130 000 | 179 000 |
0.0403 | 1 624 | 0.001276 | 130 000 | . . . | 135 000 | 179 000 |
0.0390B | 1 521 | 0.001195 | 130 000 | . . . | 135 000 | 179 000 |
0.0320 | 1 024 | 0.000804 | 135 000 | 161 000 | 145 000 | 179 000 |
A Metric equivalents: 1 で. = 25.4 んん (round to four significant figures); 1 in.2 = 645.16 mm2 (round to four significant figures); 1 psi = 6.9 kPa (round to significant figure of U.S. customary units).
B These diameters are often employed by purchasers for communication lines but are not in the American Wire Gage (B & S Wire Gage) series, as are the other diameters listed (Note 3).
Maximum Resistance at 20°C V/1000 ftA
Nominal Diameter, で. | Grades 40 HS | Grades 30 HS |
そして 40 EHS | そして 30 EHS | |
0.2043 | 0.6532 | 0.8707 |
0.1819 | 0.8239 | 1.098 |
0.1650 | 1.001 | 1.335 |
0.1620 | 1.039 | 1.385 |
0.1443 | 1.309 | 1.745 |
0.1285 | 1.651 | 2.201 |
0.1280 | 1.664 | 2.218 |
0.1144 | 2.083 | 2.777 |
0.1040 | 2.521 | 3.360 |
0.1019 | 2.625 | 3.500 |
0.0808 | 4.206 | 5.607 |
0.0800 | 4.292 | 5.722 |
0.0640 | 6.771 | 9.027 |
0.0403 | 17.13 | 22.83 |
0.0390 | 18.32 | 24.42 |
0.0320 | 27.52 | 36.69 |
A Metric equivalents: 1 V/1000 ft = 3.281 V/km (round off to four significant figures).
Annealed Copper-Clad Steel Wire
Hard copper clad steel wire tensile strength and resistance requirements
Diameter んん | Sectional Area mm2 | Tensile Strength MPa | D.C.Resistance Ω/km | ||||
40HS | 40EHS | 30HS | 30EHS | 40HS、40EHS | 30HS、30EHS | ||
5.189 | 21.15 | 745 | 1076 | 828 | 983 | 2.1431 | 2.8568 |
4.620 | 16.77 | 780 | 863 | 1038 | 2.7032 | 3.6025 | |
4.191 | 13.79 | 814 | 897 | 1088 | 3.2843 | 4.3801 | |
4.115 | 13.30 | 814 | 897 | 1088 | 3.4057 | 4.5442 | |
3.665 | 10.55 | 849 | 932 | 1132 | 4.2948 | 5.7253 | |
3.264 | 8.37 | 883 | 966 | 1173 | 5.4169 | 7.2215 | |
3.251 | 8.30 | 883 | 966 | 1173 | 5.4596 | 7.2773 | |
2.906 | 6.63 | 918 | 1001 | 1201 | 6.8343 | 9.1113 | |
2.642 | 5.48 | 956 | 1042 | 1208 | 8.2714 | 11.0242 | |
2.588 | 5.26 | 956 | 1042 | 1235 | 8.6126 | 11.4835 | |
2.052 | 3.31 | 956 | 1042 | 1235 | 13.7999 | 18.3966 | |
2.032 | 3.24 | 956 | 1042 | 1235 | 14.0821 | 18.7739 | |
1.626 | 2.08 | 956 | 1042 | 1235 | 22.2157 | 29.6176 | |
1.024 | 0.823 | 956 | 1042 | 1235 | 56.2035 | 74.9052 | |
0.991 | 0.771 | 956 | 1042 | 1235 | 60.1079 | 80.1220 | |
0.813 | 0.519 | 956 | 1042 | 1235 | 90.2931 | 120.3799 |
CATV Copper clad steel wire for lead-in wire
Nominal Dia んん | allowable deviation (んん) | Sectional Area mm2 | D.C.Resistance Ω/km | Breaking load N | Quality kg/km |
1.628 | 0.015 | 2.082 | 40.1890 | 1722 | 16.52 |
1.450 | 0.015 | 1.652 | 50.7636 | 1366 | 13.47 |
1.290 | 0.013 | 1.307 | 64.0484 | 1081 | 10.40 |
1.151 | 0.013 | 1.039 | 80.7388 | 859 | 8.27 |
1.024 | 0.010 | 0.823 | 101.7897 | 681 | 6.71 |
0.813 | 0.008 | 0.519 | 161.2612 | 427 | 4.12 |
0.724 | 0.008 | 0.411 | 203.7731 | 334 | 3.35 |
Requirements for tensile strength and elongation of copper – clad steel wire for electronic products
Note: for intermediate specifications, the upper limit of tensile strength and the lower limit of elongation are taken
* is the total elongation at break; Elongation after fracture is less than 0.5%
d んん | Sectional Area mm2 | Tensile Strength MPa | Minimum elongation % (250mm) | ||||
30HS | 30あ | 40HS | 40あ | 30HS、40HS | 30あ、40あ | ||
1.83 | 2.63 | 875 | 345 | 758 | 310 | 1.5 | 15 |
1.63 | 2.08 | 875 | 345 | 758 | 310 | 1.5 | 15 |
1.45 | 1.65 | 875 | 345 | 758 | 310 | 1.5 | 15 |
1.29 | 1.31 | 875 | 345 | 758 | 310 | 1.5 | 15 |
1.15 | 1.04 | 875 | 345 | 758 | 310 | 1.5 | 15 |
1.02 | 0.823 | 875 | 345 | 758 | 310 | 1.0 | 15 |
0.912 | 0.653 | 875 | 345 | 758 | 310 | 1.0 | 15 |
0.813 | 0.519 | 875 | 345 | 758 | 310 | 1.0 | 15 |
0.742 | 0.412 | 875 | 380 | 758 | 345 | 1.0 | 15 |
0.643 | 0.324 | 875 | 380 | 758 | 345 | 1.0 | 15 |
0.574 | 0.259 | 875 | 380 | 758 | 345 | 1.0 | 15 |
0.511 | 0.205 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.455 | 0.162 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.404 | 0.128 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.361 | 0.102 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.320 | 0.0804 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.287 | 0.0647 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.254 | 0.0507 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.226 | 0.0401 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.203 | 0.0324 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.180 | 0.0255 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.160 | 0.0201 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.142 | 0.0159 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.127 | 0.0127 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.144 | 0.0103 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.102 | 0.00811 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.089 | 0.00621 | 875 | 380 | 758 | 345 | 1.0 | 10 |
0.079 | 0.00487 | 875 | 380 | 758 | 345 | 1.0 | 10 |
Copper Clad Steel Wire Manufacturer
線量ケーブル is a leading manufacturer of Copper Clad Steel (CCS) wire, offering high-quality, reliable solutions for a wide range of industries. With a combination of copper’s excellent conductivity そして steel’s superior strength, our CCS wire provides the ideal balance of electrical performance and mechanical durability.
Our CCS wire is widely used in electrical power transmission, telecommunications, そして grounding systems. The copper coating ensures low electrical resistance, while the steel core provides high tensile strength, making it suitable for both aerial そして underground applications. さらに, our copper-clad steel wires offer excellent corrosion resistance, making them ideal for harsh environments.
At 線量ケーブル, we adhere to international standards like ASTM, IEC, そして ISO, ensuring that each product undergoes rigorous quality control for tensile strength, conductivity, and durability. Whether you’re in the power, telecom, or 工事 industry, our Copper Clad Steel wire guarantees top-notch performance and cost-efficiency.
Choose 線量ケーブル for your CCS wire needs—where quality, innovation, そして 信頼性 meet the highest industry standards.